Head of Manufacturing

  • Kensington Consulting Ltd
  • Jul 26, 2025
Full time Engineering

Job Description

Job Title: Head of Manufacturing

Location: London, UK

Salary: £200K

A pioneering AI and robotics company in the UK is seeking a Head of Manufacturing to lead the transition from prototype to full-scale production of advanced, next-generation robots. The successful candidate will play a mission-critical role in building a scalable, high-performance manufacturing operation for intelligent robotics systems designed to transform industrial labor.

The Head of Manufacturing will be responsible for defining and executing a comprehensive manufacturing strategy-moving from low-volume prototyping to scalable global production. This individual will build and lead a world-class team, establish new production facilities, and implement modern manufacturing systems with a focus on precision, automation, and operational excellence.

Key Responsibilities
  • Lead the end-to-end manufacturing strategy from prototyping through to high-volume production.

  • Build and manage a high-performing team across production, quality, and operations functions.

  • Oversee the development of the first manufacturing facility, including site selection, layout design, and procurement of equipment.

  • Create capacity plans that align with strategic business goals and demand forecasts.

  • Establish lean, automated, and high-precision manufacturing processes.

  • Drive continuous improvement initiatives to optimize efficiency, quality, cost, and throughput.

  • Implement KPIs and control systems to ensure consistent manufacturing performance.

  • Partner with R&D, engineering, and design teams to ensure smooth new product introduction (NPI) and manufacturability (DFM).

  • Align with supply chain, procurement, and finance to ensure readiness and cost-effective production.

  • Contribute to product development with insights on design-for-manufacture and factory feasibility.

  • Build and enforce robust quality and compliance systems in accordance with safety and certification standards (e.g., ISO, CE, UL).

  • Lead problem-solving efforts and root cause analysis for production issues.

Ideal Candidate Profile
  • 10+ years in manufacturing leadership within robotics, automotive, aerospace, or similar sectors.

  • Proven experience scaling hardware products from prototype to mass production.

  • Deep expertise in lean manufacturing, Six Sigma, and Industry 4.0 technologies.

  • Strong understanding of mechanical, electrical, and integrated software systems.

  • Demonstrated leadership of cross-functional teams and collaboration across product, engineering, and operations.

  • Proficiency in capacity planning, cost optimization, and manufacturing analytics.

Preferred Qualifications
  • Experience launching greenfield manufacturing sites or scaling operations from startup phase.

  • Familiarity with ERP/MES systems and digital manufacturing platforms.

  • Knowledge of DFM/DFA principles and automation of complex electro-mechanical systems.

  • Passion for robotics, AI, and shaping the future of human-machine collaboration.

Click apply or speak to Mark Ainscough for the full details at mainscough @ kensingtonadditive . com