D&R Simulation Engineer

  • Expleo UK LTD
  • Gaydon, Warwickshire
  • Jul 01, 2025
Contractor Logistics

Job Description

Join our customers' Virtual Engineering team, supporting vehicle and system programmes from concept simulation to delivery. Within the Durability and Robustness (D&R) team, you will focus on the effects of extreme impacts on vehicles, ensuring they are engineered to handle these challenges. This role involves supporting the CAE design verification programme activities within D&R and developing modelling techniques for more efficient and accurate simulations.

Key Performance Indicators:

  • Support the DVP for D&R with risk assessment to the vehicle programme based on CAD and CAE analysis for aspects such as Sand Dune Impact, Step Down, and Block Strike.
  • Support issue resolution identified in physical testing with CAE to guide and suggest potential solutions.
  • Improve existing CAE methods in terms of accuracy and efficiency.

Key Accountabilities and Responsibilities:

  • Support the development of automotive components/systems using engineering knowledge and CAE techniques to meet Durability and Robustness performance targets.
  • Run CAE analysis, summarise results, and feedback conclusions to colleagues.
  • Propose improvements to existing modelling methods.
  • Develop efficiency tools for automatic pre- and post-processing of simulations.
  • Support projects and teams, including the feedback of results through design/project reviews.
  • Present at design reviews with key stakeholders: Centre of Competence, component design teams, PAT teams, packaging teams, Programme teams.
  • Liaise with all internal customers and offshore operations as necessary.
  • Support the continual development of tools and techniques to enhance capability, improve quality, and robustness of virtual models.
  • Undertake any other work as directed by the line manager in connection with the job.

Knowledge, Skills, and Experience:

Essential:

  • Relevant degree (in Mechanical Engineering or similar).
  • 5+ years of experience in LS-Dyna Explicit simulations in the automotive industry.
  • Very good knowledge of the LS-Dyna solver.
  • Ability to work independently on full vehicle models.
  • Previous experience supporting engineering or analytical projects.
  • Competent in the use of CAE meshing tools such as HyperMesh or Ansa.
  • Willingness to engage and follow our Creators Code, demonstrating Customer Love, Unity, Integrity, Growth, and Impact behaviours in everyday work.
  • Good communication skills with the ability to convey complex ideas.
  • Effective team player who supports team members.
  • Self-motivated individual with good attention to detail.
  • Passionate about engineering.

Desirable:

  • Experience in developing efficiency tools using JavaScript.
  • Competent in the use of CAD software, such as 3DExperience (or similar).
  • Results-driven individual with the ability to deliver operational plans in a highly demanding environment.

Contract Details:

  • This is a contract position inside IR35.